Every railing is different.
Your fixture no longer is.
The digital railing welding fixture for metal fabricators.
Up to 70% less setup time. Automatic positioning via STEP file or dimension input in the user-friendly Wizard Pro interface. Ready for welding in less than 3 minutes.
Setup time
Our Solution
DOES THIS SOUND FAMILIAR?
- Dimensional deviations when setting out the balusters accumulate over the entire length of the railing and can lead to considerable final dimensional deviations
- Repeated checking of control measurements
- Constant re-aligning
- Re-checking
- Unnecessary waste of time
No more one-off teaching. No more hours of setup.
ONE FIXTURE. INFINITELY MANY RAILINGS.
THE BALUSYNC VARIANTS
our solutions for your problem
BaluSync 2000-2000mm Working Area
The compact solution for small to medium railing series.
Request NowBaluSync 3000-3000mm Working Area
The universal fixture for professional continuous use.
Request NowBaluSync 4000-4000mm Working Area
Maximum flexibility for large formats and special series.
Request NowExperience the BaluSync in Action
If the video is not displayed: Open video directly
From railing to finished welding fixture
Request NowFROM RAILING DIMENSION TO PRODUCTION
Who is BaluSync for
Managing Directors
More profit per order
Optimize your manufacturing process.
- Higher throughput
- Shorter delivery times
- Less unproductive time
- More profit per order
Production/Manufacturing Managers
Precision at the push of a button
Repeat accuracy: no measurement errors.
- Repeatable results
- Fewer measurement errors
- Digital documentation
- Standardized processes
Workshop
Easy operation
Less setup, more welding.
- Enter or import dimensions
- Less than 3 minutes setup time
- More welding
- Less preparation
Automation
Integration into existing robotic welding cells
Digitally connects design and manufacturing.
- Compatible with robotic welding systems
- Digital manufacturing
- Future-proof technology
- Modern processes
Numbers that convince
three-phase power
compressed air
Today we had another successful BIG JURIJ demonstration. Feel free to request your individual demo appointment.
Metalworking Experts
Who is behind BIG JURIJ?
The two shareholders Michael Nagel and Donat Reinschmidt faced a challenge in their workshop in 2018: they had to process 21 tons of flat steel into flat steel railings.
Because our customers have high quality standards, it was necessary to inspect and straighten every piece of flat steel. For this project, processing the flat steel took 3 months, during which our employee Jurij M. had to carry out his straightening work with the utmost care and highest precision.
In early 2019, a team of engineers and master craftsmen developed and built the prototype of the BIG JURIJ. Completion was in April, and right away in the very first project, the straightening machine was put to the test with 19 tons of flat steel for railings.
BIG JURIJ embodies the know-how of Holl Stahlbau from Stutensee near Karlsruhe. Non-destructive, precise, fast, clean, and quiet – that is the BIG JURIJ.
